Process Engineer
Carlisle Construction Materials

Job Info

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The Process Engineer is responsible for developing, analyzing, and implementing new or modified process technologies, products, equipment, and systems for all Plant 5 manufacturing processes under the guidance of the Plant 5 Plant Manager. This position provides leadership in problem solving and supports production personnel to improve quality and productivity while
aiming to reduce operating costs. The Process Engineer implements process improvements and controls to reduce defects, scrap, rework, and downtime in production. Developmental work is coordinated with all necessary departments and is performed in accordance with acceptable and customary manufacturing practices while utilizing quality improvement techniques and
experimental designs.

Duties & Responsibilities:
• Process improvement - Uses process data (defect, scrap, rework, OEE, etc.) to identify process weaknesses and develops process methods, materials, training, and equipment modifications to obtain improvement. Various quality methods are utilized, as is the bar code information system. Participation and leadership of task groups is required. Interaction with production
personnel is an integral part of the improvement process. Support Carlisle Operating System initiatives through training, participation in events, follow up and assisting with the training and coaching of others.
• Technical assistance to production personnel - Helps resolve problems relating to materials, methods, and equipment. Develops and employs expertise in all areas of the plant (compounding, extrusion, web handling, adhesive coating) Utilizes extensive knowledge and experience with manufacturing processes to identify root causes and implement permanent corrective measures. Coaches and teaches production personnel to assume "line ownership of quality."
• Process control - Verifies and maintains control of production processes and variability through the development, writing, issuing and revision of written process specifications. Implements and trains pertinent positions in the use of statistical process control methods to identify factors influencing process stability. Controlled factors include scrap, defects, rework, throughput rates,
and dimensional characteristics as well as various aesthetic factors pertinent to customer satisfaction.
• Project management/support - Assumes leadership and responsibility for various projects in the plant including but not limited to: introduction of new technology and cost reduction; support and participation in the evaluation of R & D trials and experimentation for the development of new products, processes, and cost reduction; new product or process start-up, and the justification of
new equipment or capital to improve processes.
• Development and maintenance of information systems. Responsible for maintenance/calibration of dimensional control systems, scrap/defect/rework tracking system and reports, mixing control system, and development/implementation of bar code system. Verify/report on/troubleshoot SAP information. Also responsible for various reports on projects and processes. Will be required to perform other duties as requested, directed, or assigned.

Education & Experience:
• Education: BS in Engineering or Science with math through algebra and geometry, chemistry, and physics. Coursework in statistical process control and plastics technology is a plus.
• Experience: 1-4 years of plastic processing experience in a technical support role is desirable but not required

Work Environment/Time Worked:
• Work Environment:
o 70% of time is spent working in the plant on projects, observing processes, and troubleshooting
o 30% of time is spent working in the office writing reports, working on a computer, and conducting data analysis
o Plant ambient temperature in the summer matches the outside temperature
o Exposure to solvent fumes and loud noise levels (PPE Provided)
o Fast paced production environment that can be stressful and demanding

• Time Worked:
o Monday - Friday with occasional Saturday/Sunday work to support production needs
o Typical daylight hours from 7:00AM - 4:00PM to support three shifts of operation with occasional work before/after hours to follow trials, resolve process difficulties or start up new equipment
o This position is on-call for process upsets that are not resolvable by line personnel

Equal Opportunity Employer Minorities/Women/Protected Veterans/Disabled

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